China Turnkey Project a to Z Carbonated Soda Drink Oil Detergent Shampoo Rinsing Filling Capping Labeling Packaging Production Process Line

China Turnkey Project a to Z Carbonated Soda Drink Oil Detergent Shampoo Rinsing Filling Capping Labeling Packaging Production Process Line

Product Description

"Carbonated Soft Drink  Filling Production Line From A-Z"

 

Turn-key Solution

The carbonated beverage filling production line produced by Planet Machinery has good stability, easy operation and supports customization. The carbonated beverage filling equipment is suitable for PET bottles with various capacities and shapes.The carbonated beverage filler can fill carbonated beverage, soft drink, soda etc.

The carbonated beverage filling machine adopts iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others. The isostatic filling machine generally maintains a certain filling pressure in the storage tank. When the container to be filled enters the filling machine, the container is first Inflated, the gas can be compressed air or carbon dioxide gas, preferably carbon dioxide gas. When the pressure in the container and the pressure in the storage tank are the same, the self-weight of the liquid is filled through the open filling valve. During the filling process, the gas in the container is smoothly exported and returned to the storage tank or to the gas chamber.

 

 

Treatment Unit

 

 

Water Treatment

1. Raw water tank + Raw water pump

2. Silica sand filter + Active carbon filter + Sodium ion
    Exchanger + Precision filter + Security filter

3. Reverse Osmosis (one level)

4. UV sterilizer

5. Finished water tank + Pure water pump

Pre- treatment system

Drink Mixing Machine

Wide range of uses – The system can handle a wide range of products such as carbonated drinks, juice drinks, etc.

Easy power adjustment – easy adjustment of mixing ratio without having to replace parts.

Structural Hygiene – All parts in contact with fluids are of high quality stainless steel, all tanks are equipped with CIP ball for easy cleaning.

Accurate mixing accuracy – product mixing accuracy G ≤ 2%

Bottle Cooling Tunnel

Mainly for cooling and sterilization

The main parts of the machine are made of stainless steel, the top is designed to be openable for easy maintenance and observation

Nozzles are manufactured using U.S. technology and spray water evenly

Conveyor belt adopts Rexnor technology, flat surface with small wear

Smooth and reliable operation with low energy consumption

Blowing Unit


Blow molding system is characterized by its reasonable structure, lower power consumption, good stability, flexible blowing process and simple operation, especially on the production of drinking water, carbonated beverage and other common PET bottles, as well as heat-resistant bottle, mid-temperature PET bottle, sterile cold PET bottle.

Suzhou Planet Machinery blow molding machine have rich experience and vast customers in both customized bottle design and ultra-lightweight PET bottles.
 

 

Series Capacity Volume Application Fields
BL series 6000-12000 BPH 0.25-2.0L Bottled water, tea, juice, functional drink, carbonated beverage etc.
CR series 12000-24000 BPH 0.25-2.5L

 

Rinsing Filling Capping Unit

Model DCGF14-12-5 DCGF18-18-6 DCGF24-24-8 DCGF32-32-10 DCGF40-40-10 DCGF50-50-10
Production Capacity:500ml(B/H) 3000 5000 7000 10000 14000 17000
Filling precision ≤±3mm
Suitable bottle Round or square shaped bottle
PET Bottle Bottle Diameter:Ф50~Ф100   Bottle Height:150mm~330mm
Suitable Cap Standard Plastic Screw Cap
Rinsing Pressure(MPa) 0.2~0.25
Water Consumption of Rinsing(Kg/h) 600 700 1500 1800 2500 3000
Air Pressure(MPa) 0.4
Air Consumption(m3/min) 0.3 0.3 0.4 0.4 0.5 0.55
Total Power(Kw) 3 3.3 4.2 5.6 6.4 9.8
Overall Dimensions(L×W×H)(mm) 2260×1600×2350 2350×1900×2350 3300×2300×2400 4100×2850×2400 4250×3200×2400 5750×3750×2400
Total Weight(Kg) 2800 3000 5000 6500 8000 9000

The carbonated drink filling line produced by Planet Machinery has good stability, easy operation and supports customization. Suitable for PET bottles with various capacities and shapes. The carbonated drink filling machine can fill carbonated beverage, soft drink, soda etc.
  

Labelling Unit

The hot melt glue labeling machine produced by Planet Machinery is applied for decorating containers with wrap-round, reel-fed labels. The labeling machine has a linear design with a precisely operating labeling station which cuts film or paper labels and then uses hotmelt to glue them to the containers. As far as efficiency, accuracy and speed are concerned. The labeling machine is suitable for PET mineral water bottles, drinking water bottles, beverage bottles, juice bottles, tea beverage bottles, etc.

1. The speed flexible, can be adjusted to 36,000 bottles per hour.

2. Rotary design, compact structure, beautiful shape, and material specification- anti-acid/alkali stainless steel wrapped.

3. The hot melt glue labeling equipment is simple and quick to change configuration Component and different containers and labels.

4. The hot melt glue labeling equipment adopted automatic helicoid conveying bottle device which has large operation space. The container can complete the adjustment of multi gesture at one time. The device of adjusting brush plate is very simple.

5. The hot melt glue labeling equipment is simple and convenient maintenance.

 

Shrink Wrapper Unit

The film shrink wrapping equipment produced by Planet Machinery is used for packaging food and beverages, water, juice, cans, daily necessities, etc.

The main components of the film shrink wrapping equipment adopt imported brands, which are stable in operation, and can form a complete filling production line with blow molding machines, filling machines, labeling machines, and palletizers.

 

1. The film shrink wrapping equipment adopts PLC control,use,Korea and other international famous brands of electrical components,make the machine run more reliable and stable.

2. The film packaging cost can be reduced.

3. Special transport structure,to avoid damaging the bottle.

4. Seal equipped with special protection devices,can effectively prevent accidental cutting packaging.

5. The world’s leading cold cutting technology to reduce power consumption and ensure closure of all fast and firmly.

6. Unique hot air circulation system,energy saving and shrink more tightening,beautiful.

7. The special belt transmission structure can rectify completely.

 

Company Profile

 

FAQ

 

Q: How to solve the machine problems before they transport to customer’s factory?

A: We will make 100% test in factory before we do the package, to make sure there is no big problems, also we have people to check all goods without any Omission.
 

Q: Because of the epidemic, how you will arrange the after-sales service?
A: We still have to send our engineer to help you install lines, and make sure your project can be finished in time.
We also can have a video call to help you on daily maintenance.
We send spares parts within 24 hours.
We can have zoom meeting or video call to discuss the project, so we will have close relationship with our clients.
 
Q: Finance and transportation.
A: We accept flexible payment terms, like T/T, L/C etc. If you face some difficult on finance, we are glad to help you.
We have cooperated freight company who have rich experience in sea shipping, to make sure you can get high quality shipping service with good price.

Parameters Table

Model NO.
DCGF24-24-8

Feed Cylinder Structure
Single-Room Feeding

Dosing Device
Plunger

Filling Principle
Pressure

Packaging Container Lifting Structure
Pneumatic Lifting

Structure
Rotary

Packaging
Bottle

Packaging Material
Plastic

Model No.
Dcgf

Material
SUS304

Volume
0.2-2L

Capacity
3000-18000 Bph

Payment
T/T, L/C

Drinks Filling Type
Isobaric Filling Type

Filling Precision
1% (Liquid Level)

Bottle Material
Pet Bottle / Glass Bottle

Voltage
Customized

Certification
CE, ISO, SGS

Control
PLC (Siemens)

Transport Package
Wooden Packaging

Specification
Pcs

Trademark
Planet

Origin
China

HS Code
8422309010

Production Capacity
100 Units/Year