Description of pyrolysis plastic recycling plant
Pyrolysis plant is a recycling plant for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can devided into three types: batch type pyrolysis plant;semi-continuous pyrolysis plant,fully continuous pyrolysis plant.
LEFEIERTE semi continuous plastic pyrolysis plant including powder feeding systems ,carbon black discharging systems, carbon black collecting systems, condenser systems, waste gas purifying systems etc. Comparing to batch type pyrolysis plant, it have more efficiency and can get higher oil yield ,increase production efficiency. It can discharge carbon black in 200ºC.
|Input material||Waste tyre particles /rubber power/waste plastic|
|Output products||Fuel oil carbon black flammable gas|
|Land request||30 m2|
|Certification||CE ISO SGS BV|
|Material of reactor||Q345R/Q245R/310S+Boiler plate/Stainless steel.|
|Cooling system||BOX condenser|
|Emission standard||100% non-pollution|
Pyrolysis plant technical datas
|Items||semi continuous pyrolysis plastic recycling plant equipment|
|Input-Raw Materials||Scrap tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass|
|Final products||Fuel oil, carbon black, flammable gas.|
Semi-continuous pyrolysis plant
|Driving mode||Internal gear||External gear|
|Reactor material||Q345R/Q245R/310S+Boiler plate/Stainless steel|
|Space needed||200-300 square meters (Width:10m, Length:20m-30m)|
Technology features for plastic recycling pyrolysis plant :
1. Lifeierte plastic continuous pyrolysis plant , equipped with super-powerful feeding conveyor and carbon black discharge conveyor, to shorten the time of feeding and discharging;
2. High temperature ball valve at the inlet and slag outlet to ensure a good sealing effect;
3. Cooler to ensure the maximum cooling of oil and gas into oil, and the oil powder output rate is about 50%.
B. Production process and working hours
1.Feeding:Waste plastic feed for 1 hours and can feed 9-11 tons to the reactor 2.8x8m .
2.Pyrolysis process:8-9 hours
3.Discharging :Discharge at arround 200 centigrade,through 3 water-cooling conveyor to carbon black storage tank .This process for 2 hours.
4.After discharging, keep feeding and continue for the next circle.
5. One whole production process lasts for 14-16 hours and can produce pyrolysis oil 3 circles in 2 days.
Strength of Lefilter automatic waste plastic pyrolysis plant
A. We can supply conveyor feeding system,which can shorten the filling time,save labor,reduce costs,improve production efficiency.
B. No leaking and safe with special high temperature flexible graphite packing.
C. Fully enclosed carbon black discharging system.Discharging system is in outlet direction by screw conveyor. Screw conveyor will transport carbon black into water-cooling conveyor for temperature cooling down . Three conveyors ship the carbon black into storage tank.Semi-continuous pyrolysis plant can discharge carbon black at high temperature arround 200 C.
D.Good quality on raw material:
Reactor material is Q345R,which is used for furnace professionally,it has better performance under high temperature working environment than Q245R others used.
Reactor shell is Q235B material,and filled with refractory matters that can keep hot during the heating in good efficiency as well as the direct heating system to save energy and cost.
E.Our pyrolysis plant is equipped with anti-explosion device,safety valves,emergency valves,pressure and temperature meters,as well as the alarming system to avoid emergency happens.
a:Emission Standard:Adopting special gas scrubbers to remove acid gas and dust from smoke .
b:Smell during operation:Fully enclosed during the operation
c:Water pollution:No pollution at all. All water are recycling used,after making the oil cool,then flow into water pool then reused.
d:Air pollution:no air pollution,the waste gas can be discharged into flue gas pool,it’s closed.
e:Solid pollution:No solid pollution.All the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.
G.Box condenser is produced with 8 pcs 133mm tubes and 17 pcs 108 tubes,25 tubes totally can guarantee the high yield and not easily blocked .The length of oil gas will be arround 180m in the tubes and have enough time to cooling down the oil gas to oil.
semi-continuous plastic pyrolysis recycling plant machinery to fuel oil ,carbon black 15 ton/day
Company Introduction for Lefilter
Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch,founded in 2008 is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company.We’re specialized in producing batch type waste tyres/plastic/rubber pyrolysis plant, plastic semi-continuous pyrolysis plant, oil sludge pyrolysis plant ,MSW pyrolysis plant, Waste tyre Oil/plastic oil/ motor oil distillation plant.All of the machines aims to recycle waste to energy or other resource,which meet our mission.With years of technical R&D,we boast 10 technical patents,International CE,SGS,ISO certifications.Due to our excellent sales team and quality products,Our products have been sold to 130 countries and regions all over the world.Over 30 technical engineers, provide services of plant installation and staff training in domestic or International markets.We provide one-stop service from helping apply licence ,manufacturing and install ing plants to staff training.
*Provide technical guidance and supporting equipment and materials;
*Answer customers’ questions, assist customers or design laser processing scheme for customers from the technical point of view;
*Provide equipment exhibition hall for customers to visit, proofing and test machine.
*Provide waste tyre pyrolysis plant project report/tyre pyrolysis plant business plan and scrap tire pyrolysis plant feasibility study
*Assist customers to plan and design the water and electricity equipment of the production site;
*To provide customers with a full set of operating instructions;
*Provide free training to the customer’s equipment operators.
* 1 Years warranty for whole set machine;
*During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.
Shippment for waste tyre pyrolysis plant
Installation site for pyrolysis equipment for virious material tyre/plastic/rubber.
Contact me freely if you interested in this project ,I’ll send you project report on pyrolysis plant by email.