China New Generation Newest Design Waste Tire Plastic Fuel Oil Pyrolysis Plant

China New Generation Newest Design Waste Tire Plastic Fuel Oil Pyrolysis Plant

Product Description

Company Profile
   Qingdao Longyuan Baihong Machinery Equipment Co., Ltd. has taken the responsibility of recycling waste resources and creating a green ecological environment. In the continuous technological breakthroughs, our company and Qingdao University of Science and Technology have jointly established a laboratory and jointly developed waste tire pyrolysis carbon black equipment realized the intelligentization of Industry 4.0, and the factory changed from a large number of manual operations to automated production. Our company mainly produces fully continuous waste tires, waste rubber, waste plastics, and sludge pyrolysis plant. At the same time, our company integrates front-end treatment, mid-end pyrolysis plant and back-end carbon black grinding and granulation. The production chain has achieved low energy consumption, full intelligence, and also achieved zero emissions, zero pollution, and zero residue. It has truly achieved the reuse of intelligent green environmental protection resources through pyrolysis of waste tires.
Product details
  The tire fragments are transported to the micro-negative pressure continuous pyrolysis system through the conveyor belt and other series for pyrolysis. In the reaction system, the rapid pyrolysis reaction under the vacuum condition of the gas temperature of 450-550ºC is carried out to generate pyrolysis oil, carbon black, Pyrolysis steel wire and combustible gas.
After passing through the oil and gas separation and recovery device, the combustible gas enters the hot blast stove for combustion, providing reaction heat for the entire production system and achieving energy self-sufficiency.
After the high-temperature oil and gas are cooled into a liquid state by the spray condensation system, they pass through the oil and gas separation and recovery device, and finally enter the oil tank for storage.
The carbon black and pyrolysis steel wire are first recovered by cooling devices such as screw conveyors, and the recovered carbon black and steel wires are stored in storage tanks. Later, the carbon black and pyrolysis steel wires can be separated by magnetic separation and other devices. Of recycling.
  There must be no leakage in the connection between all the connection pipes and the connection between the connection pipe and the stand-alone equipment to ensure complete sealing.
Equipment advantages:
1)Zero pollution, zero emissions, zero residue, environment friendly waste resources recycling equipment. 

2)The exhaust gases emitted are in compliance with EEA and EPA standards. 
3)The professional hot gas sealing technology and explosion-proof device ensure the safe operation of the equipment,Fully intelligent control improves the efficiency of continuous pyrolysis.At present,can reach 8-12T per pyrolysis, Each pyrolysis can reach 8-12T, and can be consumed 2-3 times in one day
No
Working Item
Semi Continuous pyrolysis plant
1
Model
 
BH-SC10
BH-SC15
BH-SC20
2
Raw Material
 
Waste tires, waste rubber, waste plastic, waste acrylic, sludge, household garbage
3
24-hour Capacity
T
10
15
20
4
24-hour oil production
T
4.4
6.5
8.8
5
Heating Method
 
Direct heating
Direct heating
Direct heating
6
Working Pressure
 
normal pressures
normal pressures
normal pressures
7
Cooling Method
 
water-cooling
water-cooling
water-cooling
8
Water consumption
T/h
6
10
15
9
Noise
DB(A)
≤85
≤85
≤85
10
Total weight
T
22
28
32
11
Floor space
m
33*15*5
33*15*5
35*15*5
Details Images
1. The Raw Material For Pyrolysis Machine 2.The available fuel for pyrolysis processing
NO.
Fuel
1
Oil(fuel oil, tyre oil, heavy oil etc..)
2
Natural gas
3
Coal
4
Firewood
5
Carbon black pellet
3. End product percentage and useage
NO.
Name
Percentage
Usage
1
Tyre oil
45%
* can be sold directly.
* make diesel and gasoline by use oil distillation machine.
* can be as fuel.
2
Carbon black
30%
* can be sold directly.
* make fine carbon by use carbon black refining machine.
* make pellet by use carbon make pellet machine.
3
Steel wire
15%
* can be sold directly.
* make steel bloom by use hydraulic press-packing
4
Oil gas
10%
* can be as fuel burn by use gas burn system
(pyrolysis machine included)
*extra gas also be storage as fuel for other heating.
Our Advantages
1. Security:
a: Adopting automatic submerged-arc welding technology

b: All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the
welding shape.
c: Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
d: Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming
system.
2. Environmental-friendly:
a: Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke
b: Smell during operation: Fully enclosed during the operation
c: Water pollution: No pollution at all.
d: Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold
directly with its value.

Why Choose Us

Our service
1.Quality warranty period: One year warranty for the main reactor of pyrolysis machines
and lifetime maintenance for complete set of machines.
2.Our company sends engineers for installation and commissioning in buyer’s site including the training of skills of buyer’s
workers on operation, maintenance, etc.
3. Supply layout according to buyer’s workshop and land, civil works information, operation manuals, etc. to the buyer.
4. For the damage caused by the users, our company provides the parts and accessories with cost price.
5. Our factory supplies the wearing parts with the cost price to clients.
 

Parameters Table

Operation Ntype
Automatic

Dust Collecting Method
Wet

Medium Material
Water

Type
Water

Transport Package
Wooden Package

Specification
BM-ZP-1

Trademark
Long Yuan Bai Hong

Origin
Qingdao, China

HS Code
8421399000

Production Capacity
60