China Compact 3 in 1 Press Feeding Line Uncoiler Straightener Feeder Stamping Automated Production Line

China Compact 3 in 1 Press Feeding Line Uncoiler Straightener Feeder Stamping Automated Production Line

Product Description

Compact 3 in 1 Press Feeding Line Uncoiler Straightener Feeder Stamping automated production line
 

Coil Feeding Line consist of Decoiler Straightener NC Servo Roll Feed for Coil Feeding Line are therefore able to work thickness from 0.6 mm to 6.0mm with width that range from 70 to 1800mm and weight up to 20tons depending on the needs of the specific customer.Various kinds of materials can be machined, from soft ones such as aluminium and alloys, to hot and cold-rolled materials and carbon and stainless steel, and to high-strength materials and lamination steel.

Decoiler Leveler Feeder , with Decoiler, straightener and feeder machine in one combination unit. It used to uncoiling metal strip from coil stock, straightening it to required flatness and feed it to press machine for stamping process.Thanks to a well-knit body and advanced mechanical structure, it can easily handle coil stock up to 20tons.

With YASKAWA servo motor and drive and MITSUBISHI PLC, the feeding line can achieve the very accurate feeding ±0.15mm. Moreover, the whole compact feeding system is only 4.5m length, which will save a lot of workspace for your press workshop.
 

Features of each parts of Metal sheet coil feeding line

1. Automatic loading coil car

Automatically lift the coil to the mandrel of the Decoiler Machine with loading coil car. And then the mandrel can expand and clamp the coil.
a) Loading capacity 5T-20T
b) Up-and-down movement the coil car by hydraulic cylinder
c) Horizontal movement by hydraulic motor
d) 2 Coil well-knit, no disperse

2. Decoiler:

a) Coil loading type: Single head with cantilever
b) Max. loading capacity: 5ton-20ton
c) Expansion type: Hydraulic
d) Brake type: pneumatic, stable and safe, also can prolong lifetime of the power system
e) Mandrel hydraulic expansion system. The hydraulic station provide power to drive the hydraulic cylinder to expand & draw back the mandrel to clamp coil or release the coil.
f) Press arm device to hold the strips, preventing coil loose. Further more, the press arm equipped with a PU roller to hold the strips, don`t scratching strip surface.
g) Support arm device. Driven by hydraulic-cylinder, it was use to guide and support strips, Further more, several sets of rollers installed in the device, and all rollers were chrome plated, the surface is very smooth, preventing scratching material surface.
h) Limit arm device, clamping coil in width direction, preventing coil collapsing when coil were too narrow. Further more, the width between two back gauge arms were designed adjustable by operate the manual wheels, coil width range is 70mm-1800mm.
i) Machine equipped with hydraulic station, providing oil pressure to drive the mandrel expansion & contraction and hydraulic cylinder.
j) Sensor device: electric eye loop control system, stable, safe and long lifetime. With the electric eye loop control system, the decoiler release strips automatically.(you can refer to the following image)

3. Straightener-Feeder

a) Structure: Servo motor driven, synchronous belt transmission, gear transmission
b) Servo motor and driver: Yaskawa, Japan
c) Straightening roller: 9 (upper 5/down 4)
d) straightening roller diameter:φ88mm
e) Pinch roller: 2pcs
f) Feeding roller: 2pcs

All the roller material is GCr15, after quenched, high frequency annealing, the hardness is HRC58°-60°and then precision polishing.
g) Gear: Material adopted 40Cr. The center quenched, teeth high frequency annealing and precision polishing.
h) Straightening adjustment: eccentric turbine worm adjustment, dial indicator display; Electric adjustment can be provided also
i) The entrance clamping roller: 2pcs
j) Release type: pneumatic
k) Feeding control: get signal from press encode or cam box, and controlled by PLC and display on HMI.
l) Material input guide roller: 1 group (manual adjustment)
m) Coil Inlet device. It equipped with chrome-plated rollers and guided strips to go through the straightening part.
n) Straightening device. It was mainly to press and flat coil head and end of the coil. Usually, the coil head is curvy, if without this device, the material is hard to go through the straightening part. But with this device, when the strips comes then entrance of the straightening part, the tip flatness device and press and flat the coil head and go through straightening device smoothly.
o) Handwheel: The operator crank the manual handle to adjust the accuracy of the straightening part.
p) Outlet bracket: assistant support material device. It was mainly used to guide strips from straightening part to press machine.
q) Control box. It was mainly used when coil run out and need to change a new coil and let the strips go though the straightening part at manual model.
r) HMI. The operator operate the machine and set data in this device.
s) Worm gear screw jacks device. It main used to adjust the height of feeding line.
t) Lubrication type: lubrication grease, manual grease bump lubrication


Specification
 

Decoiler straightener feeder for high tension material 
Model:MFL4-GF
Specifications
Model MFL4-600GF MFL4-800GF MFL4-1100GF MFL4-1300GF MFL4-1400GF MFL4-1600GF MFL4-1800GF
Material Width(mm) 70-600 70-800 70-1100 70-1300 70-1400 70-1600 70-1800
Material Thickness(mm) 0.6-6.0 0.6-6.0 0.6-6.0
Max.Coil Weight(kg) 5000 5000 7000 10000 10000 10000 10000
Max.Coil O.D.(mm) 1400 1400 1400
Coil l.D.(mm) 508 508 508
Feed Length(mm) ~500* ~500* ~500*
Max.Line Speed(m/min) 16-24 16-24 16-24
Straightener Roll (pcs) upper6/lower5 upper6/lower5 upper6/lower5
Feed Roll (pcs) 1 2 2
Main Motor AC15 AC15 AC15.0 AC22.0 AC22.0 AC22.0 AC22.0
Mandrel Expansion Hydraulic Hydraulic Hydraulic
Reel Motor(kw) 2.2 2.2 3.7 7.5 7.5 7.5 7.5
Power(V) 3phase 220V/380V/50HZ
Operating Air(Mpa) 0.49


Remark:1)The above figures are the material having yield strength σs=245N/mm² ,Max. tensile strength σb=392 N/mm²)
2)Specifications are subject to change for improvement without notice.

Pictures

Products

Auto Feeder 3 In 1 is suitable for automobile stamping, appliances manufacturing, computer and electronic componets, hardware and metal parts etc industry.Automotive Parts: Bracket, Damper, Barke Pad, Tie Bar, Electric Accessory, Shell Parts Of Printers, Computer Frame,Slide Rail of Car Seat, Splash Shield of car body and etc.

Metal sheets stamping line configuration

Customer’s Application

Compact decoiler straightener feeder machine is working in customer’s factory.

FAQ
 

1. What’s payment terms?


SUNRUI MACHINE receives T/T payment and LC at sight when the amount over USD15000.00.
 

2. What’s your coil equipment leading time?


For standard decoiler, straightener or feeders, the usually lead time is about 10-25 workdays, but we usually have machines in stock. Please contact with our sales if you need the coil handling equipment urgently.

For compact coil feed lines or whole metal stamping lines, it needs 30-70 workdays depends on different specifications and production plan in our factory.

3. What’s warranty time of your machine?

Usually the warranty time is 12 months. Also the warranty time can be extend acorrding the specific requirements.

4. What after-sales service does SUNRUI provide?

For the standard decoiler straightener feeder machine, it’s easy to install and debug it, most of our customers can do it by themselves; And what’s more, our technical engineer can teach your operators how to install  and operate it. SUNRUI machine on-site training will avoid operational problems that are easy to occur at the beginning of production. The training after sales service will create more value for your employees.

For the compact coil feed machine and complete metal stamping line, SUNRUI can arrange engineers to go overseas for the coil handling equipment installation. They guide the customer’s operators on-site. Then the commissioning phase will smoothly enter into the mass production phase.

5. What’s the package of your coil feeding machine?

For standard small decoiler, straightener, feeder which go LCL shipping, SUNRUI machine will use plastic films cover the equiment, and then fix it into a woodencase.

For the coil feed lines and complete line which go FCL shipping, SUNRUI machine will fix each part with ropes on the shipping container and then wrapped them with plastic films.

Here with some pictures for your reference.

Parameters Table

Model NO.
MFL4-GF

Certification
ISO9001, CE

Warranty
12 Months

Customized
Customized

Condition
New

Application Material
Galvanized Coil, SPHC.Sphd, SPCC, Spcd, Spce, Ss

Coil Width
70-1800mm

Feeding Length
9999mm

Coil Thickness
0.6-6.0mm

Coil I.D
475-520mm

Coil O.D
1400mm

Feeding Speed
20m/Min

Equipped Machine
Stamp Press, Roll Forming Machine, Shear Machine

Control Systems
PLC Control

Power Driven
Yaskawa, Japan

Industry
Automotive Parts, Electronics, Home Appliance

Transport Package
Container

Specification
20GP or 40GP container

Trademark
SUNRUI

Origin
Shenzhen

HS Code
84283920

Production Capacity
200