Chinese Disposal Machine for Waste Tires Pyrolysis to Fuel Oil Plant

Chinese Disposal Machine for Waste Tires Pyrolysis to Fuel Oil Plant

Product Description

Chinese Disposal Machine for Waste Tires Pyrolysis to Fuel Oil Plant

Company Profile

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We’re specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

Following is our company Strength for reference:
1.10 Year’s production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

Our workshop

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination

Product Description

Chinese Disposal Machine for Waste Tires Pyrolysis to Fuel Oil Plant

Pyrolysis equipment is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.The waste tire oil refining equipment will split the waste tire at high temperature to obtain tire oil, carbon black and steel wire, so as to realize the maximum recycling of waste resources. This series of refining equipment is an environmental friendly and pollution-free thermal cracking treatment method for waste tires. Lifeierte Shangqiu Branch is a professional and technical production enterprise, which has been focusing on the effective utilization of waste for many years. The reaction kettle is made of professional boiler plate steel Q345R, 16 / 18mm thick. The cooling effect of the box cooler during the operation of the equipment can reach 180m, and the oil yield can reach 40% – 45%.

1. Pyrolysis process:
loading plastic into reactor
heating reactor
after heating , solid plastic converted to oil gas
oil gas go into oil-gas separator ,heavy oil deposit and go to heavy oil tank, light oil gas go to cooling system
after cooling ,light oil gas change to liquid oil and go into light oil tank
non-liquid oil gas will to water sealing tank, then back to combustor burning to heat reactor as fuel
smoke produced by heating reactor will go to dedust system, after dedust system treatment , smoke change to white clean waster steam ,then go to sky through chimney.
2. Main parts list of the tire recycling machine:
feeding system
reactor with base and cover
smoke desulphurization tower
oil -gas separator
carbon black discharging system
carbon black storage tank
cooling system
water sealing
water-cooling conveyor
oil tank
dust removal system
waste gas recycle system

Raw materials and End products

1.Raw Materials

Waste tire

40-45%
 

Steel tire, canvas tire, etc. the engineering tire is large in size and needs to be cut, broken and then cracked
 
Waste rubber 35%
 
Such as rubber cable leather, rubber sole, conveyor belt, rubber track, etc.
 
Waste chemical fiber carpet 30%
 
 
PMMA 80-85%
 
Plexiglass, acrylic, etc
 
PE material 95%
 
Industrial packaging film, pharmaceutical and food packaging film, daily necessities, building materials, wires, cable insulation skin, etc
 
PP material 90%
 
Woven bags, packing bags, injection products such as food utensils, basins, barrels, bottle caps, car bumpers, etc
 
PS material 90%
 
CD, CD case, tape case, foam product, home appliance shell, etc.
ABS engineering plastics

40%

 

 
Sludge 70-80%
 
Oil-fiele contaminated soil
Aluminum plastic It depends on the raw material All kinds of food,mediicine packing bags,precision electronic board anti-static packing,color printing factory materials.
 
Waste clay 40-70%
 
All kinds of waste white soil filtered through oil.
Circuit board 10-35%
 
Various electronic products
Capacitance 5-30%
 
Various electronic products
Coal tar It depends on the quality The viscous liquid produced during coal distillation.
Note: 1. PVC and PET materials are not easy to refine
2. The oil delivery rate of big car tire is slightly higher than that of small car tire
3. The oil yield of the materials listed above are all laboratory data, and the raw materials are dry, clean and free of other inorganic materials (water content, inorganic impurity content are not more than 5%) test data.

2.End Products
1).Fuel oil
2).Carbon black
3).Steel wire

3.Product Usage

4.Final products use:

Final Products Yield Application
Fuel Oil 40-45%
1.Heating material : sell to cement factory, glass factory,

Ceramic factory, electric power factory, steel making factory , boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil by oil distillation machine, then can be used in cars , trucks, tractors, etc.

Carbon Black 35-40% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire 15-25% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas 8%-10%
1.Recycled into furnace to heat reactor

instead of coal/wood/oil/naturalgas. 
2.Store it then supply the pyrolysis equipment heating ,it’s recycling.

Product Parameters

1.Pyrolysis plant’s technical parameters:

No. Items Contents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2 Final products Fuel oil,  carbon black, steel wire,flammable gas.
3 P/N. LES-2800*8000
4 Capacity/24h 15Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 7.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) <=85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 28
17 Reactor size(mm) Ø2800*8000
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 300-400m2 
21 EU emission standard 100% non-pollution
 

2.List of 15 ton pyrolysis plant:

1.Main Part
Item
Name
Specification(mm) Quantity Note
(1) Main Pyrolysis System
1 Reactor ø2800*8000*t18
 
1 unit Q345R
2 Motor y132m2-6 7.5kw 1 unit Standard
3 Reducer JZQ500-48.57 1 unit Standard
4 Hearth
 
7800*2400*600 1 unit Q235B+ Refractory Materials
5 Furnace seat 7800*2400*180 1 unit  Q235B+ Refractory Materials
6 Furnace shell L=6800 1 pair Q235B+ Refractory Materials
7 Tug ø273 4 unit Standard
8 Air outlet ø425 1 unit Standard
9 Soft connection DN400 1 unit Standard
10 Sealing DN400 1 unit Standard
11 Atmolysis bag ø900*1500*t6 1 unit Q235B
(2) Cooling Systems
12 Buffer Tank ø600*750*t4 1 unit Q235B
13 Box condenser 5700*3000*2000 1 unit Q235B
(3) Non-condensable gas re-burned and dust collection system.
14 Atomization dust collection ø900*3750*t6 1 unit Q235B+ nozzle+ Magnetic ring
15 Chimney ø325*9000 1 unit Q235B
16 Fan Y5-47-5C 5.5KW 1 unit Standard
17 Waste gas burner 200,000 kcal 3 unit Standard
18 Circulating pump ISG40-160 2.2kw 1 unit Standard
19 Blower CZR 250W 3 unit  Standard
20 Water seal ø800*1500 1 unit Q235B
(4)  Oil storage and control section
21 Oil Tank ø1500*4500*t4 1 unit Q235B
22 Gear pump KCB-83.3 2.2kw 1 unit Standard
23 Electric control cabinet Vertical 1 unit  Standard
(5)  Pipe fittings, valve seals, etc.
24 Mounting Accessories Pipe fittings and accessories Standard Standard
Including: pressure gauges, flanges, valves, pipes, passages, thermometers, graphite rings, graphite packing, bolts, hoses, etc.
2. Feeding System
Item Name Specification Quantity Note
1 Hydraulic Feeder 80T Mobile 1set Option
Why Choose Us

1.Outstanding Features:
1). High Efficiency:
♦Automatic feeding system, automatic dust-free discharging system.
♦Producing with special structure, Fully automatic Submerged arc welding technology.
♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.
2). Security:
♦ Adopting automatic submerged-arc welding technology
♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.
♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.
♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.
3). Environmental-friendly:
♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.
♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.
♦ Smell during operation: Fully enclosed during the operation
♦Water pollution: No pollution at all.
♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

2.Our Services
1).Pre-Sale

♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers’ questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

2).Selling
♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer’s equipment operators.

3).After-Sale
♦1 Years warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

3.Our Certifications
CE
ISO

Packaging & Shipping

Chinese Disposal Machine for Waste Tires Pyrolysis to Fuel Oil Plant

We’re professional manufacturer for pyrolysis plant for waste tyres/waste plastic/waste oil slugge, MSW etc.Our equipments have been exported to India,USA, Brazil,Russia,Turkey,Egypt,Nigeria,Thailand, Indonesia, Australia, England, etc.The products are distributed in 78 countries and regions at home and abroad,and are widely praised by customers.The following are the successful cases of our company’s products.

For packaging and shipping,we need to one 40’FR for the reactor,and the other 40’FR for the horizontal cooling condenser,40’HQ containers is to load oil tank,dedust device and other spare parts.The reactor is about 7500mm*3200mm*3200mm.It is doable to take 40FR.It is over width and over height.The horizontal cooling condenser isi 6000mm*3000mm*1800mm,have good performance for cooling oli gas.It’s proper for using 40’FR.We also can design vertical cooling condensor for you,pack in 40’HQ,it’s according to your request.
 

Quotation&Offer

To offer a proper quotation,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2.Production capacity ?(ton/day)
3. What’s the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
4.What kind of pyrolysis equipment?(Batch or Semi-Continuous Type?)
5.What’s your plan for this project ? 
Do you have any special requirements? Our products can be customized.

Note:
1.Trade terms:EXW Shangqiu price,without packing fees.

2.Payment terms:30% before production,70% before delivery.
3.Packing:Reactor for 1 x 40 FR, Condenser system for 1x 40FR , Hydraulic feeder and Other spare parts for 1 x 40HQ
4.Lead time:Production time:40 working days after prepayment.
5.Warranty: 1 year from the date of shipment.
6.After-sales service:
   1).Our engineer will go to the site to guide the installation,commissioning and training for your workers.
   2).The buyer shall pay for engineer round tickets, board and lodging and engineer salary 150 dollars/day.
   3).We’ll send to buyer with foundation drawing,design 3D factory layout to prepare the factory building within 7 days.
7.Validity period of quotation: 7 working days.

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

Parameters Table

Model NO.
LES-2880

Capacity
15t/Day Pyrolysis Plant

Material of Reactor
Q345r

Thickness
18mm

Raw Material
Used Tyre, Waste Plastic, Rubber

Fuel Material
Coal/Wood/Natural Gas/Oil

Final Product
Fuel Oil,Carbon Black,Steel Wire,Flammable Gas

Type
Semi-Continuous Type Pyrolysis Plant

Cooling System
Water Cooling

Total Weight
20~28tons

Certificate
CE, ISO

Transport Package
Containers

Specification
OD: 2800×8000 Length

Trademark
Lefilter

Origin
Shangqiu, Henan

HS Code
8419409090

Production Capacity
50sets/Month