China 2~5ton Capacity Scrap Tire Plastic Rubber Recycling to Oil Small Pyrolysis Machine

China 2~5ton Capacity Scrap Tire Plastic Rubber Recycling to Oil Small Pyrolysis Machine

Product Description

 

 

Company Profile

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We’re specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

Following is our company Strength for reference:
1.10 Year’s production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

 

Product Description

 
Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.

At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.

Comparison of different Operations

No Operation Description
1 Batch Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system.

 
2 Semi-continuous Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system.

 
3 Fully Continuous Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ  Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ  Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system.

 

 

Batch type pyrolysis plant
 

Semi-Continuous type pyrolysis plant
 

Output products Yield and uses

Final Products Yield Application
Fuel Oil 45%-55% 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.
Carbon Black 30%-35% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.
Steel Wire 30%-35% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.
Flammable Gas 8%-10% 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it’s recycling.

 

Product Parameters

2~5ton capacity scrap tire plastic rubber recycling to oil small pyrolysis machine

Pyrolysis plant’s technical parameters
No. Items Contents
1 Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
2 Final products Fuel oil,  carbon black, steel wire,flammable gas.
3 P/N. LES-2200*6600
4 Capacity/24h 5Ton/Batch
5 Oil production(T)/24h 4
6 Power(KW) 5.5
7 Cooling water(T/h) 6
8 Rotate speed(r/min) 0.4
9 Heating type Direct heat
10 Cooling type Water-cooled
11 Noise(dB) <=85
12 Operating Intermittent
13 Driving mode External gear
14 Reactor material Q345R
15 Structure Horizontal rotation
16 Host weight(T) 20
17 Reactor size(mm) Ø2200*6600
18 Combustion value 35-50m3
19 Certification  CE ISO SGS BV
20 Land request 300-400m2 
21 EU emission standard 100% non-pollution

Available fuels and specific data for pyrolysis 

No. Item Consumption
1 Coal(for choice) 500kg/day
2 Wood(for choice) 500kg/day
3 Natural gas(for choice) 400m³
4 Oil(for choice) 300-350kg/day
5 Electricity 200kwh/day
6 Water(recycled) 60m³/month
7 Total power 20kw
8 Land area 30m*10m
Certifications

CE
ISO 

Our Advantages

1. Outstanding Features:

♦Automatic feeding system, automatic dust-free discharging system.

♦Producing with special structure, Fully automatic Submerged arc welding technology.

♦ Well-designed condensing system for more complete cooling, higher oil yield and better oil quality.

2. Security:

♦ Adopting automatic submerged-arc welding technology

♦ All of the welding will be detected by the ultrasonic nondestructive testing method to ensure the welding quality and the welding shape.

♦ Equipped with anti-explosion device, safety valves, emergency valves, pressure and temperature meters, as well as the alarming system.

♦ Adopting manufacture process controlling system on the quality, every manufacture process, manufacture date, etc.

3. Environmental-friendly:

♦The dust removal process enables the exhaust gas dust emission to reach the GB13271-2001 boiler air pollutant discharge standard, and the environmental protection special supply.

♦ Emission Standard: Adopting special gas scrubbers to remove acid gas and dust from smoke.

♦ Smell during operation: Fully enclosed during the operation

♦Water pollution: No pollution at all.

♦ Solid pollution: the solid after pyrolysis is the crude carbon black and steel wires which can be deep-processed or sold directly with its value.

Packaging & Shipping

Pyrolysis plants,one 40’FR is for the reactor,and the other 40’FR for the horizontal cooling condenser, 40’HQ containers is to load oil tank,dedust device and other spare parts.The reacor is about 7500m *3200mm*3200mm. It is doable to take 40FR. It is over width and over height. The horizontal cooling condenser is 6000mm*3000mm*1800mm,have good performance for cooling oil gas .It’s proper for using 40’FR.We also can design vertical cooling condensor for you,pack in 40’HQ,it’s according to your request.

 

Our services

1,Quality warranty period: One year warranty for the main reactor of pyrolysis machines.And lifetime maintenance for complete set of machines. 

2, Our company sends engineers for installation and commissioning in buyer’s site including the training of skills of buyer’s
Workers on operation, maintenance, etc.

3,Supply layout according to buyer’s workshop and land, civil works information, operation manuals, etc. To the buyer.

4,For the damage caused by the users, our company provides the parts and accessories with cost price. 

5,Our factory supplies the wearing parts with the cost price to clients.
 

 

FAQ

We supply customized plant,we need some basic information:

1.What kind of raw material to recycle? 

Tires for car, truck, motorbike…

Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material…
2.What capacity do you need to recycle per day? (Ton)
3.What fuel do you use?

Coal,gas,wood...

4.What’s the voltage in your country?

5.What’s the environmental standard  in your  country?

If interested, Call me for detailed pyrolysis plant cost report.

Parameters Table

Model NO.
LES-2266

Capacity
2~5t/Day Pyrolysis Plant

Material of Reactor
Q345r

Type
Batch/Semi-Continuous Type Pyrolysis Plant

Raw Material
Waste Tire/Plastic/Rubber

Fuel Material
Coal/Wood/Natural Gas/Oil

Final Product
Carbon Black,Steel Wire,Fuel Oil,Flammable Gas

Transport Package
1*40fr Open Container and 2*40hq Containers

Specification
OD: 2200 x6600 Length

Trademark
Lefilter

Origin
Shangqiu, Henan

HS Code
8419409090

Production Capacity
20sets/Month