China 15 Ton Large Scale Pyrolysis Plant Making Fuel Oil From Used Tires

China 15 Ton Large Scale Pyrolysis Plant Making Fuel Oil From Used Tires

Product Description

15 Ton Large Scale Pyrolysis Plant Making Fuel Oil From Used Tires

Company Profile

 

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch is a collection research and development,production,sales and after-sales service in one of the specialized,intergrated company. We’re specialized in producing waste tyres pyrolysis machine, waste plastic pyrolysis plant,waste rubber pyrolysis equipment, oil sluge pyrolysis machine, Waste tyre Oil/plastic oil,waste motor oil distillation plant,and Municipal Solid Waste Sorting Machine.All of the machines aims to manage waste and recycle them to energy or other resource,which meet our mission.We have first-class sales team,professinal technical team,efficient production systems and have a perfect customer service system.

Following is our company Strength for reference:
1.10 Year’s production experience.
2.24 hours online service.
3.Engineer Overseas Service Provided.
4.Production capacity 25 sets/ month,300 sets anually. 
5.Exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.

Xinxiang Lefilter Filter Corp.,ltd Shangqiu Branch mainly includes five product systems, including oil purification, air dedusting, sewage disposal and seawater desalination in addition to pyrolysis plant.
Five Product Systems:
pyrolysis plant
oil purification
air dedusting
sewage disposal
seawater desalination

Product Description

Pyrolysis equipment oil refining plant is a recycling machine for solid waste like waste tyre, waste plastic ,oil sludge ,MSW, medical waste etc .It can recycle waste to energy ,such as fuel oil ,carbon black and flammable gas. Besides this energy ,waste tyre pyrolysis plant also can get wire steel after processing.
Pyrolysis equipment process for two steps with simple introduction. 
For the first , Raw material fed to the reactor will be recycled to oil gas by heating by burning material like coal, wood ,fuel oil or natural gas.
In the second step, oil gas will change to fuel oil by cooling condenser . Some oil gas that can’t be condensered, will become flammable gas to use again in the furnaces of pyrolysis plant.
So pyrolysis plant can 100% recycle waste to energy like :fuel oil, carbon black and flammable gas ,wire steel from waste tires. 
In a word, the pyrolysis plant is a renewable and environmental equipment deals with the waste.

Lefilter waste tyre pyrolysis plant uses pyrolysis processing technology to decompose macromolecules into smaller molecules when high temperature.At present, the pyrolysis plant is divided into three types: batch type, semi-continuous, and continuous type.

Comparison of different Operations:

No Operation Description
1 Batch Δ Capacity 5T-15T per day , Low investment cost ,Can be loaded with whole tires , no need for shredding.
Δ Auto screw carbon discharging , no dust flying , high efficiency.
Δ Modular design condenser , more convenient for installation and transportation , Furnace door (shape and size) can be designed based on client requirement.
Δ Special emission purification system.

 
2 Semi-continuous Δ Capacity 15-16T per day, Auto feeding system. Materials needs to be shredded smaller than 50mm.
Δ  Loading under high-temperature, no need to wait for reactor cooling. Fully enclosed production system.
Δ  Auto screw carbon discharging , no dust flying , high efficiency.
Δ Special emission purification system.

 
3 Fully Continuous Δ Capacity 20-25T tires per day , materials needs to be smaller than 20mm. Auto feeding and auto carbon discharging 24 hour per day.
Δ Whole equipment adopt modular design, assembled in fabrication factory, greatly shorten installation period.
Δ No need for foundation, easy to be transported to another project.
Δ Fully enclosed production, special sealing system to guarantee safety of operation ,no bad smell generated ,no dust flying.
Δ Special emission purification system.

 

Batch type pyrolysis plant
 

Semi-Continuous type pyrolysis plant

Raw Materials
End Products

Output products Yield and uses:

Final Products Yield Application
Fuel Oil 45-55% 1. Heating material:sell to cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 
2. Used for heavy oil generator for electricity generation. 
3. Deep process it into diesel oil then can be used in cars,trucks, tractors, etc.

 
Carbon Black 30-35% 1. Make it into pellet or briquette as heating material. 
2. Make it into N220, N330, N550 or N660 which is widely used in tire making industry. 
3. Make it into plastic grains then sold to plastic industry.

 
Steel Wire 30-35% 1. Sell it to iron and steel factory directly. 
2. Sell it to steel distributors.

 
Flammable Gas 8-10% 1. Recycled into furnace to heat reactor instead of coal/wood/oil/natural gas. 
2. Store it then supply the pyrolysis equipment heating,it’s recycling.

 

 

Product Parameters

 

 Pyrolysis plant’s technical parameters
15 Ton Large Scale Pyrolysis Plant Making Fuel Oil From Used Tires
Items Contents
Input-Raw Materials Waste tire/rubber/plastic/Medical waste/municipal solid waste/waste organic glass
Final products Fuel oil, N220, N330 carbon black, steel wire, flammable gas.
P/N LES-2266 LES-2666 LES-2675 LES-2880
Capacity/24h 5Ton/Batch 10Ton/Batch 12Ton/Batch 15Ton/Batch
Oil production(T)/24h 2.7-3.2 3.6-4 4.5-5 5.4-5.8
Power 5.5KW 5.5KW 7.5KW 7.5KW
Cooling water(T/h) 4 5 6 8
Rotate speed(r/min) 0.4
Heating type Direct heat
Cooling type Water-cooled
Noise(dB) <=85
Operating Intermittent
Driving mode Internal gear External gear
Reactor material Q345R/Q245R/310S+Boiler plate/Stainless steel
Structure Horizontal rotation
Host weight(T) 20 23 26 28
Reactor size(mm) Ø2200*6600 Ø2600*6600 Ø2600*7500 Ø2800*8000
Space needed 200-300 square meters (Width:10m, Length:20m-30m)
Combustion value 35-50m3
Note We supply customized plant,we need some basic information:
What kind of raw material to recycle? 
Tires for car, truck, motorbike…
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludge industrial waste material…
What capacity do you need to recycle per day? (Ton)
What fuel do you use?
Coal,gas,wood…
 

Main parts and function:
1,Name:Reactor
Material:1). Q345R steel professional for boiler
              2). Stainless steel:304 and 316 materials
2,Name:Automatic Feeding System
Function: Save labors and save a lot of manual feeding and discharging time, finish feeding in1~ 2 hours to improve production efficiency.

3,Name:Cooling System

Function: The oil gas is cooled separately by condenser, to convert the oil gas into oil.Cooling more thoroughly,higher oil yield,better oil quality.
Type: 1). Box Condenser
Function: It is conducive to heat dissipation and ensure cooling effect. Convenient installation and maintenance, long gas cooling time, thick condensing pipeline and not easy to be blocked.
          2). Tubular Condenser
Function: The utility model has the advantages of simple and beautiful structure, convenient maintenance and large cooling area.

4,Name:Carbon Black Discharging System and Carbon Black Collection System

Function:We adopt the whole sealed automatic discharging system to ensure no carbon black flying out,so the whole process is no pollution at all.

5,Name:Dust Removal System

Function: Dispose of fiue gas caused by using wood,coal,oil or natural gas.

6,Name:Waste Gas Recovery System

Function:Full combustion after recovery,saving fuel and maximizing resource utilization.

certificate

CE
ISO 

Profit Analysis
Profit Analysis for your reference
Note:A . This analysis is made with capacity of 10tons tire per day per batch.
         B. Please modify relative prices according to your actual market conditions.
NO. ITEM DETAILS
1 Daily Capacity 10TPD
2 Raw Materials Waste tire
3 Cost of tires 10T*1000¥/T=10000¥
4 Fuel Cost 0.45T*1200¥/T=540¥
5 Labor (Daily) 3P*200¥/D/P=600¥
6 Electricity & Water 200¥
7 Other 100¥
8 Total Cost 11440.00¥
9 Oil Income 10T*40%*2500¥/T=10,000.00¥
10 Steel Tire Income 10T*15%*2600¥/MT=3,900.00¥
11 Carbon Black Income 10T*35%*300¥/T=1,050.00¥
12 Gross Income 14,950.00¥
13 Daily Net Income 14,950.00¥−11,440.00¥=3,510.00¥
14 Monthly Net Income 3,510/Day*25D=87,750.00¥
15 Yearly Net Income 87,750.00¥/M*11M=965,250.00¥

 

Our Advantages

Feathers of waste tyre pyrolysis recycling machine:
A. Batch and semi-continuous type machines to be chosen.
B. Best Quality and Security: With CE, ISO and SGS certificates.
C. Environmental protection, no pollution, even no emission at all.
D. High oil output: 40%~55% according to Tyre kinds, 75~90% yield from different oil kinds.
E. Advanced technology: No matter in batch systems or semi-continuous systems
F. Perfect sales-after service:Technicians available for overseas maintenance and guidance.
G. Easy operation: During operation, two people is OK.
H. Low consumption of energy
I. No waste generated during operation, all things useful and can be sold or used.

After Sales Service

Pre-Sale

♦Provide technical guidance and supporting equipment and materials;
♦ Answer customers’ questions, assist customers or design laser processing scheme for customers from the technical point of view;
♦ Provide equipment exhibition hall for customers to visit, proofing and test machine.

Selling

♦ Assist customers to plan and design the water and electricity equipment of the production site;
♦ To provide customers with a full set of operating instructions;
♦ Provide free training to the customer’s equipment operators.

After-Sale

♦1 Years  warranty for whole set machine;
♦ During the warranty period, the company will also send technicians to the site from time to time to carry out technical patrol and answer the questions raised by customers.

FAQ

1.What is our Qualification?
We are professional waste tyre and plastic pyrolysis plant manufacturer, with more than 10 years’ and 20 years’ boiler manufacture experience.
2.What kind of raw material to recycle? 
We specialized in manufacturing pyrolysis plant for waste tyre/waste plastic/waste oil slugge, MSW etc
Tires for car, truck, motorbike…
Plastic of PVC,PE, PP,PS,ABS,bags,acrylic, rubber, medical waste, oil sludgeindustrial waste material…
3.How many countries we have exported?
Our product have been successfully exported and Installed in India,USA,Brazil,Russia,Turkey,Egypt,Nigeria,Thailand,Indonesia,Australia,England etc.
4.What is our Warranty Period?
The Warranty Period is ONE YEAR with lifelong service and 24 hours online service.

Quotation&Offer

We supply customized plant,we need some basic information. To choose the waste tire pyrolysis equipment and offer a proper quotation for you ,kindly confirm following questions:
1.Raw material :Waste tyre or plastic ?
2. What’s the burning material ?(Choose wood, coal, oil or natural gas as combustion materials,which one?)
3.Production capacity ? (ton /day)  
4.The final product will be used for?
5.What’s the environmental standard  in your  country?
6.Other special requirements.
7.What’s your plan for this project ? 

If you want to know more information about the pyrolysis plant and other machinery, pls do not hesitate to contact us.Hope to have the chance to coorpation with you in the future.

Parameters Table

Model NO.
LES-2880

Capacity
15t/Day

Material of Reactor
Q345r

Thickness
18mm

Raw Material
Waste Tire, Plastic, Rubber

Fuel Material
Wood/Coal/Oil/Natural Gas

Final Product
Fuel Oil,Carbon Black,Steel Wire,Flammable Gas

Type
Batch Type Pyrolysis Plant

Cooling System
Water Cooling

Total Weight
28tons

Certificate
CE,ISO,SGS

Transport Package
Containers

Specification
OD: 2200×6600/2600×6600/2800×7500/2800×8000 Length

Trademark
Lefilter

Origin
Shangqiu, Henan

HS Code
8419409090

Production Capacity
30sets/Month