China 15

China 15

Product Description

Specificaton Sheet
Model NO. BJ5L-50
Drum Placement:  Horizontal Boiler 
Manufacturing Level A
Burning Style Chamber Combustion Boiler
Usage  Industrial, Vehicle, Power Station
Product Name  Tire Pyrolysis Plant ,Rubber Recycling Machine
Material Boiler Steel or Stainless Steel
Feeding Material Waste Plastic or Rubber
Capacity 20-50tpd
Man power 1 or 2 Workers
Water demanded 2-4t/Year Circularly Use
Feeding Style Auto Continuous Feeding
Discharge Style Auto Continuous Discharge
Operation 30 days for one continuous Round
Electricity Comsumption 40kw/h
Fuel Comsumption Self-Supply system with Recycled syn gas
Reactor Size Ø1.6M * 26M 

Process Route for Different Feeding Materials

Waste Tyre
Waste Tyre Cutting in Pieces— Continuous Feeding—Reactor Double Heating Pyrolysis— Heat Evaporation (with chemical)—Continuous Pyrolysis (with catalytic)—Continuous Heat Transfer—Crude Oil Finished Product—Non-condensed Gas Treatment—Smog Flue Purity.

Waste Plastic  
Waste Plastic Pre-treatment—Continusous Feeding—Reactor Double Heating Pyrolysis— Heat Evaporation (with chemical)—Continuous Pyrolysis(with catalytic)—Continuous Heat Transfer—Crude Oil Finished Product—Non-condensed Gas Treatment—Smog Flue Purity.

 Oily Sludge/Sand
Continuous Feeding—Reactor Double Heating Pyrolysis— Heat Evaporation (with chemical)—Continuous Pyrolysis(with catalytic)—Continuous Heat Transfer—Crude Oil Finished Product—Non-condensed Gas Treatment—Smog Flue Purity.

Unique Technology Advantage
1,Advanced Energy Saving Technology of Cycle Heating Internal and External

The basis of energy saving technology lies in:the fuel is directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heating efficiency is two or three times more than the way of heating at the bottom of the reactor only.Meanwhile, the material is distributed on the surface of the "internal reactor in 360 degrees ", with large area of heat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal reactor" is circulated to heating stove of "external reactor"  and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then preheat materials.

Thrice use like this, especially both heat absorption and heat release evenly all around of internal reactor, heat utilization increases 3-4 times.

2, Advanced Continuous Operation Technology

Continuous production must be completed jointly in three basic links, namely uninterrupted feeding, continuous slag discharge and uninterrupted oil and gas discharge.In particular, continuous feeding and continuous slag discharge are two key technologies, which are the core technologies related to the real uninterrupted production.Because feeding can not be continuous if slag could not be discharged in time.Then it can not realized continuous running if without continuous slag discharge.
The key technology lies in our design of "automatic gas seal feeding, slag discharge method" which belongs to our company’s proprietary and patented technology. Thus,in high temperature condition,feeding material can be push into reactor,then slag discharge out of reactor,meanwhile hydrocarbone can be continuously fractionated out of the reactor to  achieve completely continuous production of feeding,slag discharge,oil producing in one production line,greatly improving the production efficiency and environmental protection effect.

3,Advanced Automatic Decoking  Technology

At present, the biggest problem for continuous production of rotary reactor in many companies is that thick coke will be formed continuously when materials feeding because of the high temperature in the reactor, which not only makes the reaction unable to proceed, but also damages the equipment quickly.

However, our Benji company invented a series of automatic decoking devices, such as"Plate decoking method";"Shoveling pushing decoking method";"Friction decoking method", etc,which can constantly remove the coke in the reactor to ensure the continuous reaction and greatly extend the life of the equipment, completely solve the problem of materials (especially plastic and liquid raw materials) in the running of reactor.

4. Advanced Catalytic Cracking Technology in Low Temperature

Generally, small and medium-sized enterprises adopt simple heating pyrolysis method for oil refining, and many recombinant fractions higher than the molecular  weight of diesel 220 which will fail to be pyrolyzed and cannot be converted into qualified fuel oil.Our BJ company adopts "Precious Oil" series of conversion agents to depolymerize  macromolecules and harmful substances in reactor. At the same time, deep cracking agent was used in the special fixed bed catalytic tower to further crack macromolecules and maximumly improve the oil recycling rate. Moreover, the end oil has better quality with less colloid and asphaltene.Due to the effect of catalyst, the temperature of pyrolysis is reduced, there is no coking in the equipment, so the quality of carbon black also good.

5. Advanced Sulfur Removal (desulfrization)Technology

In the tire reaction,with new sulphur-fixative added into the reactor, sulfide of feeding material will solidify through complexation and gasified sulfide will be absorbed, thereby to prevent sulfide emission into the end oil and around air.

6. Advanced Control Technology of Electronic Device

In order to ensure the accurate and smooth production operation , the relevant device key parts are installed digital instruments which will centralized manage of all data,thus will highly improve the controllability of operation and timely problems processing .

Environmental Protection and Safety

  1. Environmental Protection 
  1. For dust, advanced treatment of pulse dust removal or water membrane  technology can be used even heating by coals.
  2.  For non-condensable gas (mainly c1-c4), first of all, adsorption and then recycle after chemical reaction by using of chemical raw materials,then to heat reactor ,which is very clean just like burning liquefied gas .
  3. For the emission of smog by burning of combustible non-condensable gas,On the one hand, the smoke purifier is set up and advanced air floatationand water film technology is adopted to wash the smoke.At the same time, a strong adsorption tower is set up and a highly effective desorption and absorption purifier is added in the tower.The agent has strong adsorption capacity, fast adsorption speed, and desorption speed, easy regeneration. All kinds of pollutants and solid particles in the smoke will be removed. Gas such as H2S, CL2, CO, CO2, SO2, SO3, NOX, CS2, NH3, oil and other organic compounds controlled in a reasonable extents,which can meet the standard of boiler smog emission.
  4. For residue
    Waste tire residue is carbon black, which can be sold as industrial carbon black raw materials, and can also be directly processed into high value of high-quality industrial carbon black to create higher benefits.Waste plastics/ waste oil residue can also be processed ordinary carbon black which can also be used as fuel for production.The residue of crude oil can be used as asphalt  and other industrial and civil materials.

    2,Safety  

The main part in production process – pyrolysis system running in closed, that is to run in a completely sealed equipment,which will be very safe. The heating method can adopt electromagnetic heating, which can achieve to pyrolysis without flame heating.The non-condensed gas recycled can transfer into heating system itself to support the continuous production.If there is a problem in the system, turn off the heater, the heating source can be cut off instantly to ensure the safety of the system.

Double insurance security device and alarm device are installed on the each key parts.

  1. Advanced Energy Saving Technology of Cycle Heating Internal and External

The basis of energy saving technology lies in:the fuel is directly heated in the "internal reactor",which can transfers heat energy equally to the reactor all around in 360 degree.The heating efficiency is two or three times more than the way of heating at the bottom of the reactor only.

Meanwhile, the material is distributed on the surface of the "internal reactor in 360 degrees ", with large area of heat absorption, and the heat energy is fully absorbed in the "internal reactor ".At the same time, the heat energy of the "internal reactor" is circulated to heating stove of "external reactor" and heat to reactor.The heat energy is transmitted to the "material preheater" again after secondary utilization and then preheat materials.

Thrice use like this, especially both heat absorption and heat release evenly all around of internal reactor, heat utilization increases 3-4 times.
All  details and information related on our BJ advanced auto and continuous waste tyre/plastic/oil sludge pyrolysis plant , kindly you could conatct with me without any hesitation .

HuNan BenJi  Environmental  Energy Technology Co.,Ltd
Add.: NO.9th Hengfu Road,Anfu Industry Park,Linli,Changde City,Hunan Province,China
Mob.: +86-19936828132
 
hunanbenji.en.made-in-china.com

Parameters Table

Model NO.
HPYL30A

Condition
New

Customized
Customized

Plant Name
Auto Peanut Oil Press

Raw Material
Rapeseed,Seasme,Peanut,Sunflower Seeds

Function
Press Oil Seeds Into Edible Oil

Advantages
Home Use,Easy Operate,High Oil Output

Capacity
15-20kg Per Hour,50kg Per Hour

Main Power
1.5kw 4kw

Oil Residue Rate
6-7%

Oil Seeds Process
Cleaning,Sheller.Roaster,Press,Filter

What We Produce
Oil Press Machine,Small Filter Machine,Roaster,

What We Supply
Spare Parts,After Sale Assuarance

Transport Package
Woodenn Package

Specification
700*700*900  mm

Trademark
DB Elephant

Origin
Made in China

HS Code
84792000

Production Capacity
500sets/Month

Parameters Table

Model NO.
6YL

Condition
New

Customized
Customized

Delivery
Within 15 Days

Warranty
One Year

Machine Type
Screw Oil Press Machine

Function
Making Edible Oil

Advantage
Energy Saving

Color
Optional

Raw Material
Soybean, Cottonseed, Peanut, Rapeseed, Sunflower

Item
Edible Oil Press

Feature
Multifunction High Efficient

Payment
40% T/T or L/C in Advance

Transport Package
Wooden Boxes

Specification
SGS, ISO, CE

Trademark
Holyphant oil press machine

Origin
China

HS Code
84792000

Production Capacity
300sets/Month

Parameters Table

Model NO.
BJL5-50TPD

Feeding Material
Waste Plastic or Rubber

Capacity
20-50tpd

Man Power
1 or 2 Workers

Water Demanded
2-4t/Year Circularly Use

Transport Package
in Bulk

Specification
1.6M * 26M Main Reactor

Trademark
BJ (Benji)

Origin
China

HS Code
8477800000

Production Capacity
200sets/Year

Parameters Table

Model NO.
YZYX168

Condition
New

Customized
Non-Customized

Product Name
Advanced Oil Squeezing Machine

Delivery Time
7~30days Once Order Confirmed

Squeezing Levels
Second, Third, Fourth Are Available

Port
Shanghai,Chongqing,Guangzhou,etc

Color
Any Color You Like

Model
Yzyx168

Minimal Order Quantity
1

Transport Package
Wooden Box

Specification
certificated: ISO, BV, SGS

Trademark
GUANGXIN

Origin
Sichuan, China

HS Code
84792000

Production Capacity
400pieces/Month